Capabilities
Three lines.
One plant.
Pressure die casting, in-house tooling, and finished-component machining — all under one ISO 9001:2015 roof in Bahadrabad, Haridwar.
01 · Die Casting
250T to 800T,
fully automatic.
A fleet of 13 horizontal high-pressure die casting machines from YIZUMI, BMC, ZITAI, and TOYO — fully automatic shot control, auto ladling, and spraying. Aluminium of all automotive and lighting grades.
Feeding the cells: a 1-ton/hour tower furnace and an 800 kg/hour Skelner furnace. Degassing treatment for molten aluminium runs in-line.
| Make | Tonnage | Qty | Automation |
|---|---|---|---|
| YIZUMI | 800T | 1 | Fully automatic |
| YIZUMI | 650T | 2 | Fully automatic |
| ZITAI | 560T | 1 | Auto ladle & sprayer |
| BMC | 550T | 1 | Fully automatic |
| TOYO | 500T | 1 | Auto ladle & sprayer |
| BMC | 430T | 4 | Fully automatic |
| ZITAI | 420T | 1 | Auto ladle & sprayer |
| BMC | 320T | 1 | Fully automatic |
| ZITAI | 250T | 1 | Auto ladle & sprayer |
| Furnaces | Tower 1T/hr · Skelner 800kg/hr | 2 | Melting + degassing |
02 · Tool Room & Machining
16 VMC.
One Zeiss CMM.
The tool room runs vertical machining centres from CB Ferreri (5-axis), HAAS, Brother, Kitamura, and Cosmos, plus a battery of six Fanuc Robo Drills for high-speed precision work. We manufacture our own HPDC dies, injection moulds, jigs, fixtures, and sheet-metal tooling.
Inspection is anchored by a Zeiss CMM Spectrum Plus 10/12/6 RDS XXT (1.2 × 1 × 0.7 m envelope) and a Zeiss roughness tester XXT.
1 machine
CB Ferreri A186 (5-axis)
X-1450 · Y-520 · Z-420 mm · 16,000 RPM
1 machine
HAAS VMC V3
X-1010 · Y-660 · Z-635 mm · 15,000 RPM
1 machine
Cosmos CVM 1365
Vertical machining centre
4 machines
Brother S700X2
X-700 mm · 15,000 RPM compact MC
3 machines
Kitamura VMC
Precision vertical machining
1 machine
Excel Taiwan VMC
Vertical machining centre
6 machines
Fanuc Robo Drill
High-speed precision drilling
5 machines
VMC Drill-Tap Centre
Drill & tap line
2 machines
CNC Lathe
Turning
1 machine
EDM
Electrical discharge machining
1 machine
Surface Grinder
Precision grinding
2 machines
Lathe + Milling
Conventional
03 · Injection Moulding
5 IMM machines.
All engineering & commercial grades.
| Make | Tonnage | Qty | Shot Wt | Platen | Tie Rod |
|---|---|---|---|---|---|
| Haitian | 160T | 1 | 320 g | 657×657 | 470×470 |
| Haitian | 120T | 1 | 201 g | 620×600 | 410×410 |
| L&T Demag | 100T | 2 | 180 g | 480×480 | 320×320 |
| L&T Demag | 150T | 1 | 294 g | 690×690 | 470×470 |
04 · Quality & Finishing
Spectro, density, CMM —
then powder, then ship.
7-Step Pre-Treatment
Environment-friendly chemicals. Water reused after ETP process. The full chain runs in-line before powder coating.
Powder Coating
Conveyor-type plant for production runs, plus a manual booth for low-volume or specialty colours.
Dimensional Inspection
Zeiss CMM Spectrum Plus 10/12/6 RDS XXT with VAST XXT probe. Roughness tester and material lab (spectro + density meter) round out QC.
Quality system: documented non-conformity, root-cause analysis, and customer feedback loop under ISO 9001:2015. EHS policy: no accident, no harm to people, no damage to the environment.
05 · Process Flow
RFQ to dispatch,
in six steps.
Every step under one roof — no third-party tooling, no offline machining, no farmed-out QC. That's why we can quote tighter lead times than vendors who split the chain.
- 01
Drawing & RFQ
Send a part drawing (PDF or STEP), target monthly volume, material grade preference, and any tolerance or finish notes.
- 02
DFM Review
Our team reviews for manufacturability — gate placement, parting line, draft angles, secondary operations, and tooling-cost estimate.
- 03
Tooling
Die or mould designed in-house, then cut on the 5-axis CB Ferreri, HAAS V3, Brother S700X2, or Fanuc Robo Drill line.
- 04
First Article + CMM
Initial castings run on the matched HPDC machine. Sample parts dimensioned on the Zeiss CMM; material checked on spectro and density meter.
- 05
Series Production
Approved tool moves to production. Machining, pre-treatment, powder coating, drill-tap, and assembly as required — all in-house.
- 06
Inspect & Dispatch
Final inspection per documented sampling plan, traceable back to NCR/RCA records. Pack and ship — domestic or for export.
Typical timeline
From signed PO to first-article approval: 6–10 weeks for new tooling; 2–3 weeks for parts on existing tools. Series cadence agreed with each customer.